THE IMPACT OF INTELLIGENT CONTROL CHARGERS ON THE DURABILITY AND PERFORMANCE OF INDUSTRIAL BATTERIES

Аннотация

INTRODUCTION premature failure of batteries increases. Intelligent The development of the industrial sector and chargers represent modern solutions capable of technological processes in recent decades has been adapting to the state and parameters of batteries, accompanied by an increased reliance on battery ensuring precise control of the charging process systems, which are essential for ensuring and preventing adverse effects on battery uninterrupted power supply and maintaining components. equipment operations across various industries. Industrial batteries play a critical role in The relevance of this topic is driven by the growing transportation, energy, logistics, and industrial need for reliable and durable battery manufacturing. This creates a demand for systems, as well as the necessity to reduce improving their efficiency and durability, operational costs and enhance environmental necessitating new approaches to managing sustainability. The implementation of intelligent charging and discharging processes. chargers optimizes charging processes, minimizes the risk of damage, and ensures stable equipment Traditional battery charging methods do not operation. This study aimss to analyze the impact always support optimal operational performance, of intelligent charging systems on the longevity especially under high loads and extended usage. In and performance of industrial batteries and to such conditions, the risk of overheating, wear, and assess their potential for enhancing efficiency. https://www.theamericanjournals.com/index.php/tajiir 14 THE USA JOURNALS THE AMERICAN JOURNAL OF INTERDISCIPLINARY INNOVATIONS AND RESEARCH (ISSN- 2642-7478) VOLUME 06 ISSUE12 METHODS transportation, they power electric vehicles. In telecommunications, these batteries serve as Industrial batteries hold a significant position in backup power sources, while in manufacturing, modern technologies, providing a stable and they ensure uninterrupted operations [2]. efficient energy supply for various production processes. Several main types of batteries exist, Industrial batteries are classified by the type of each with unique characteristics suitable for active materials and electrolytes used. A specific applications [1]. In the energy sector, representation of the variety of industrial batteries industrial batteries are used for storing surplus is shown in Figure 1. energy generated by renewable sources. In Fig.1. A variety of industrial batteries [3]. and float stages [4]. Selecting the appropriate Modern battery charging methods rely on voltage, adhering to battery manufacturers' microprocessor-based technologies that recommendations, and using high-quality charging implement two-, three-, or four-stage charging stations with microprocessor control contribute to modes. Devices known as "intelligent charging extending battery lifespan and maintaining stations" manage the process based on battery capacity [5]. parameters, allowing precise monitoring of the battery’s condition. The three-stage process for Intelligent battery management systems (BMS) are lead-acid batteries includes bulk, absorption, and gaining popularity as batteries become widely float stages, with an optional equalization phase. A used across various industries. Regular monitoring two-stage scheme typically involves only the bulk and maintenance are required for stable operation https://www.theamericanjournals.com/index.php/tajiir 15 THE USA JOURNALS THE AMERICAN JOURNAL OF INTERDISCIPLINARY INNOVATIONS AND RESEARCH (ISSN- 2642-7478) VOLUME 06 ISSUE12 and extended service life. Previously, engineers processes based on thermal conditions. conducted manual testing, which was time- BMS operates as an integrated computer system, consuming and often failed to provide linking various sensors to monitor the comprehensive data. temperature, voltage, and current of each battery Modern BMS technologies offer optimized cell. The system ensures accurate data acquisition maintenance solutions, significantly enhancing the and anomaly detection, enabling prompt actions to accuracy and efficiency of battery condition maintain battery safety and efficiency. monitoring. This, in turn, improves performance If the temperature exceeds permissible levels, the and safety. The primary function of a BMS is to management system activates cooling methods to monitor battery parameters, such as voltage and lower the battery temperature. Modern BMS temperature, and adapt settings according to supports cell voltage equalization, eliminating system requirements [6]. variations. With advanced technologies, BMS Intelligent battery management systems (BMS) enhances battery protection and capacity prevent overloading and excessive discharge of management, providing electrical and thermal batteries, minimizing potential issues. BMS safeguards while optimizing battery performance. provides data on the state of charge (SoC) and state The operation of battery management systems of health (SoH) o