DEVELOPMENT OF CONSUMPTION NORMS FOR KD COMPONENT PARTS AND PACKAGING MATERIALS FOR THE B-CAR (ONIX) VEHICLE

Аннотация

Component cost analysis involves optimizing the use of materials, time, and energy in the development of models and components. Parts for expendable materials and the amount of resources ( e.g. , metal , plastic ) and their value evaluation . This in step the following calculation possible: -Every one component part fornecessary materials amount . -Manufacturing release inthe process usable energy and time. Complementary parts spending analysis in doing construction documents working exit very important. Keywords: B-Car, bolter, material, raw material, production, optimization, consumption, efficiency, Developing consumption standards for components and packaging materials for the B-CAR (ONIX) vehicle is an important step in optimizing production processes, reducing costs, and increasing material efficiency. This process covers all stages, from vehicle production to product transportation. When calculating the consumption of components for a B-CAR (ONIX) car, the dimensions, material type, and manufacturing process of each component are taken into account. Components include mechanical parts, electronic parts, and structural parts. As an example of calculating the consumption rates for components, if the size of asteel sheet is 2 m×1 mand the total surface area of the material required for the car body 10 m²is, the number of steel sheets required is: Po'numberof lists= 5lists ​ = - An additional 10% material allowance should be included in the bending or forming process ofasteel sheet. Therefore, thetotal material quantityis: 10m2 × 1.1=11m2 Calculation ofPackaging Material Consumption Rates Packaging materials are materials needed for the transportation and storage of manufactured automotiveparts orassemblies. Packaging materials include: -Packaging boxes (cardboard boxes,plasticcontainers, wooden boxes). -Cushioning materials (polyethylene, scotch tape, cotton, or othershock-absorbing materials). -Packaging materials (plasticwrap, foil, etc.) When calculating the consumption of packaging materials, the following should be taken into account: Packaging and packing volume of parts - how we will wrap and pack each part or component. For example, if 10 parts fit in one box, it is necessary to calculate their total volume and the amountof material required. Packaging efficiency - it is important to calculate the packaging efficiency when calculating the required amount of packaging materials. It shows how optimal the packaging is and the possibilities for reducing material waste. For example, if a box holds 10 parts and 0.5 m²cardboard is used forpackaging, theamount ofcardboard required for100parts is: Cardboardmaterial = 100pieces × 0.5m2= 50m 2 23 INTERNATIONAL MULTIDISCIPLINARY JOURNAL FOR RESEARCH & DEVELOPMENT SJIF2019:5.2222020:5.5522021:5.6372022:5.4792023:6.5632024:7,805 eISSN:2394-6334 https://www.ijmrd.in/index.php/imjrd Volume12,issue08(2025) If softening materials (e.g. polyethylene) are used for each part 0.1 m², the amount of polyethylene required for 100parts is: Polyethylenematerial = 100pieces × 0.1m 2= 10m2 Table3.4 Stages ofDeveloping ConsumptionNorms Group Stage name Things to do Result/ document number 1. Formulation of the Modeling, technical requirements, Technical assignment technical task operating conditions are studied 2. Making a The composition is determined by Specification project preliminary list of chassis, engine, and transmission. details 3. List of analog Consumption standards and Analytical report products technologies in similar models are studied. 4. Experience- Actual costs are determined through Test reports gathering and collection ina pilotseries testing 5. Regulatory The weight of the parts, material Consumption norms calculations consumption, and losses are (calculationtables) calculated. 6. Expertise and It is confirmed by technologists and Approved norm approval economists. 7. Input into the It is included in the ERP or PLM Digital database information system. system Table3.5 Time allocationforthestages ofdevelopingcost estimates Stage Timeshare(%) Technical assignment 10 List ofdetails 10 Analysis ofanalogues 15 Experience-gathering and testing 25 Regulatory calculations 20 Expertiseand approval 10 Input intotheinformation system 10 BOM (Bill ofMaterials) is also widely used in developing consumption standards. di. BOM (Bill of Materials) is a document that lists all the materials, components, parts, and components used in the development and assembly of a product. BOM is a key component of themanufacturing process because it helps to achieve thefollowing goals: -Determining the materials needed for production. -Calculation ofparts consumption. -Planningof production andassembly processes. -Inventory management. 24 INTERNATIONAL MULTIDISCIPLINARY JOURNAL FOR RESEARCH & DEVELOPMENT SJIF2019:5.2222020:5.5522021:5.6372022:5.4792023:6.5632024:7,805 eISSN:2394-6334 https://www.ijmrd.in/index.php/imjrd Volume12,issue08(2025) -Costcontrol. -Ensuring product quality. Du